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“Buck and Flash”: Remembering the First Flights of the Manned Maneuvering Unit (MMU), Forty Years On

February 4, 2024
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“Buck and Flash”: Remembering the First Flights of the Manned Maneuvering Unit (MMU), Forty Years On
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This iconic picture, captured by astronaut Robert “Hoot” Gibson, reveals Bruce McCandless taking part in humanity’s first untethered EVA, aboard the Manned Maneuvering Unit (MMU). Picture Credit score: NASA

When the crew of STS-41B, tenth flight of the shuttle and fourth by Challenger, launched their official crew patch late in 1983, it included in delight of place a jet-propelled house go well with backpack—the Manned Maneuvering Unit (MMU)—and the title of the singular astronaut who had waited practically twenty years to fly it: Bruce McCandless. He performed a vital position in designing and creating the distinctive MMU and taking it for its first test-drive in house, on the first-ever untethered Extravehicular Exercise (EVA), 40 years in the past this week.

Video Credit score: NASA, through Nationwide Area Society (NSS)/YouTube

Little may McCandless have envisaged that his spectacular pair of EVAs in February 1984 produced a number of the most recognizable spaceflight photos of the twentieth century. Images from these distinctive spacewalks have been used again and again on spaceflight books, journal covers, wall posters and screensavers to this very day.

Greater than a decade earlier than his epoch-making spacewalks, McCandless served as backup pilot for the primary Skylab mission and took part in “Experiment M-509”. This nitrogen-fed house go well with backpack was examined aboard the house station in the summertime of 1973 and served as a forerunner for the MMU.

Commander Vance Model leads the STS-41B crew out to the launch pad on the morning of three February. Picture Credit score: NASA

“Looking back, I most likely lavished an excessive amount of consideration on scientific/engineering pursuits, versus flying, flying and extra flying,” McCandless advised this writer in 2006. “At any price, I grew to become fascinated with maneuvering items shortly after the Gemini IX-A fiasco, wherein Gene Cernan was overwhelmed by immature strain go well with know-how and was unable to fly the U.S. Air Power Astronaut Maneuvering Unit (AMU).”

Along with civil servant David C. Shultz and Air Power Capt. Charles “Ed” Whitsett, McCandless started work on Experiment M-509, which he described as “a multi-mode maneuvering unit,” which might be “demonstrated contained in the Skylab workshop for security and ease…obviating the necessity for costly redundant programs and vacuum qualification.” At one stage, McCandless hoped to fly it, “however that was to not be. I used to be named as backup pilot for Skylab 2 and waved goodbye to being on the prime crew.”

Video Credit score: Smithsonian Nationwide Air & Area Museum

Sadly, throughout Skylab’s ascent to orbit on 14 Could 1973, a photo voltaic panel and the micrometeoroid protect had been torn away. Temperatures contained in the station soared and had been solely stabilized by the stoic efforts of the primary Skylab crew in a posh EVA and a grueling month-long marketing campaign of emergency repairs.

“They, nevertheless, had been prohibited from making an attempt the manoeuvring unit out attributable to fears that its nickel cadmium batteries had been broken by the excessive temperatures contained in the workshop,” McCandless stated. “The 2 subsequent Skylab crews did use the M-509 and gave it glowing reviews, thus enabling us to promote NASA administration on constructing an MMU in reference to the shuttle, initially deliberate for the conduct of tile inspection and restore.”

Challenger roars to orbit on 3 February 1984. Picture Credit score: NASA

In time, the spectacular success of the jet backpack would win NASA and prime contractor Martin Marietta the coveted Collier Trophy for 1984. McCandless, along with Whitsett and Martin Marietta’s Walter “Invoice” Bollendonk, had been granted particular recognition for his or her contributions to its growth and orbital checkout. Whitsett paid specific tribute to McCandless’ work. “No person has left his stamp on any instrument in house,” he advised the Washington Put up, “like Bruce has left his mark on the backpack.”

Within the wake of the STS-107 tragedy, it might sound ironic that the unique objective of the MMU was to allow spacewalking astronauts to examine and presumably restore broken Thermal Safety System (TPS) supplies on the shuttle’s wings and decrease surfaces. Furthermore, as famous in an October 1979 information launch, it will additionally allow rescue operations and even the servicing of disabled satellites.

Bruce McCandless friends by means of Challenger’s overhead home windows throughout STS-41B. Picture Credit score: NASA

Though the necessity to doubtlessly restore parts of the shuttle’s TPS was one of many foremost causes for the MMU, its growth—which started in earnest in 1975—was nonetheless hampered for some years by administration apathy and lack of agency funding. Then, within the spring of 1979, as Columbia was being moved from California to Florida, a number of heat-resistant tiles had been misplaced from her airframe and renewed vigour was injected into creating the backpack.

By the point STS-1 flew in April 1981, most of issues had been solved and no MMU was aboard. It will as a substitute be used for satellite tv for pc repairs and upkeep, and its usefulness was enhanced with electrical sockets for instruments, moveable lights and cameras.

Bruce McCandless (left) and Bob Stewart work on the ahead finish of Challenger’s payload bay, previous to the primary MMU trial. Be aware the open airlock hatch cowl at decrease middle. Picture Credit score: NASA

In June of 1982, the company introduced that the shuttle would retrieve, restore and deploy the crippled Photo voltaic Most Mission (“Photo voltaic Max”) in early 1984. However earlier than the MMU may very well be dedicated to the restore, an intensive take a look at of its efficiency in orbit was required and this was the duty of McCandless—the MMU’s “undertaking pilot”—and fellow astronaut Bob Stewart on STS-41B. The pair jokingly dubbed one another “Buck” and “Flash” throughout their time in house.

Bodily, the MMU measured about 4 toes (1.2 meters) excessive, 2.7 toes (81 cm) large and a pair of.2 toes (66 cm) deep. In response to astronaut Joe Allen, it resembled “some sort of overstuffed rocket-chair.”

Bruce McCandless maneuvers alongside Challenger’s payload bay door sill within the Manned Maneuvering Unit (MMU). Picture Credit score: NASA

On a typical mission, two MMUs had been saved on Flight Assist Buildings (FSS) on opposing partitions towards the entrance of the payload bay. An astronaut would again into it and safe a pair of spring-loaded latches and a lap belt into place, then launch the unit from its assist construction and float free.

After greater than 4 years within the design definition stage, in February 1980 NASA awarded the $26.7 million MMU fabrication contract to Martin Marietta of Denver, Colo. The primary two flight items, valued at $10 million apiece, arrived on the Johnson Area Heart (JSC) in Houston, Texas, in September 1983 to assist astronaut coaching.

McCandless works with a simulated docking mechanism and goal for the Photo voltaic Max restore. Picture Credit score: NASA

Two months later, they had been put in aboard Challenger. Every weighed 310 kilos (140 kilograms) and was painted white to realize ample thermal management within the harsh atmosphere of low-Earth orbit, with electrical heaters to maintain their parts above minimal temperature ranges.

Affixed to the again of every MMU had been two propellant tanks, which equipped 24 tiny thrusters with a complete of 40 kilos (18 kilograms) of high-pressure gaseous nitrogen. To function the thrusters, the astronaut used hand controllers on the finish of two armrests: one supplied roll, pitch, and yaw management, while the opposite allowed him to maneuver ahead, backwards, up, down, and from left to proper.

McCandless works with a simulated docking mechanism and goal for the Photo voltaic Max restore. Picture Credit score: NASA

Moreover, through the use of each in unison, he may obtain very intricate actions. Notably helpful for restore missions, when a desired orientation had been reached, he may activate an automated, “attitude-hold” perform to free his palms for work. Electrical energy got here from a pair of silver zinc batteries, able to supporting the unit for as much as six hours of autonomous flight so far as 460 toes (140 meters) from the shuttle.

In truth, one of many MMU’s broadly publicized options was that its wearer didn’t want to stay connected to the spacecraft by a security tether. After all, within the occasion of issues, most of its programs had been redundant and neither McCandless or Stewart would enterprise so removed from Challenger that the pilots wouldn’t be capable of rescue them if mandatory.

Bob Stewart pilots the MMU to a distance away from Challenger. Picture Credit score: NASA

In its STS-41B Press Equipment, NASA confused that the EVAs could be designed with conservatism in thoughts. “Each McCandless and Stewart will fly untethered from Challenger to distances of about 150 toes (50 meters),” the house company defined, “then to 300 toes (100 meters) and return.”

STS-41B Commander Vance Model solely half-jokingly quipped: “We didn’t need to come again and face their wives if we misplaced both of them up there!”

Throughout his historic untethered EVA with the Manned Maneuvering Unit (MMU) on 7 February 1984, Bruce McCandless ventured so far as 300 toes (91 meters) from Challenger. Picture Credit score: NASA

The MMU’s controllability was crisp and exact. “The minimal coaching and precision flying options,” stated one observer, who flew a mannequin of the MMU at Martin Marietta’s Area Operations Simulator (SOS) in Denver, “had been demonstrated by my means, with just a few minutes’ observe, to maneuver safely in shut proximity to mounted objects.”

For Bruce McCandless, who backed himself into the gadget early on 7 February 1984, it represented “a heck of an enormous leap,” when it comes to spacewalking know-how and the fruits of his personal private odyssey. Preparations for this tour had begun quickly after Challenger reached orbit, 4 days earlier. The shuttle’s cabin strain was lowered from 101.3 kPa (“regular” atmospheric strain at sea stage) to 70.3 kPa with a purpose to scale back McCandless and Stewart’s “pre-breathing” routine from three hours to lower than one hour.

Outfitted with an MMU, STS-41C spacewalker George “Pinky” Nelson approaches the slowly-spinning Photo voltaic Max forward of retrieval and restore actions in April 1984. Picture Credit score: NASA

It was acquainted floor for McCandless, who admitted to this writer in 2006 that he was “most likely not a consultant EVA trainee” and had been “grossly over-trained.” All through the Nineteen Seventies and Nineteen Eighties, he took each alternative to get into an area go well with, an altitude chamber or a water tank and took part extensively in EVA simulations on Skylab and the Hubble Area Telescope (HST).

At Martin Marietta’s Denver facility, he and Stewart “flew” mockups of the MMU within the SOS, which measured 50 toes (15 meters) lengthy by 13.5 toes (4.1 meters) large and 14.8 toes (4.5 meters) excessive. “It was fairly efficient,” McCandless concluded, “and will accommodate a fully-suited astronaut and cheap sized mockups of “goal” objects, such because the underside of the orbiter for TPS repairs. It additionally had the potential for introducing malfunctions for coaching functions.”

STS-41C spacewalker James “Ox” van Hoften flies the MMU in Challenger’s payload bay in April 1984 through the Photo voltaic Max restore and retrieval. The gold-colored satellite tv for pc is seen within the background. Picture Credit score: NASA, through SpaceFacts.de

Regardless of their complexity, McCandless and Stewart’s excursions proved profitable and the house fits and MMUs carried out admirably. The one “nuisances” had been static on the communication channels and difficulties attaching checklists to the fits’ arms.

“Regardless of the sound-does-not-travel-through-a-vacuum tenet of physics,” McCandless stated, “it was noisy up there, thanks to 2 unbiased radio channels and loads of folks wanting to speak to me!”

Sporting an MMU, astronaut Dale Gardner extends a “stinger” mechanism, previous to capturing the errant Westar-VI communications satellite tv for pc in November 1984. Picture Credit score: NASA

These refined issues didn’t distract from the triumph of McCandless’ Buck Rogers-style flight that day. Regardless of the sci-fi analogy, stated Model, the MMU “didn’t have the individual zooming actual quick. It was an enormous gadget that was very well-designed and redundant, in order that it was very protected, but it surely moved alongside at about one to 2 miles per hour.”

At his furthest distance from the shuttle, McCandless was nearly 300 toes (91 meters) away and politely provided to wash Challenger’s home windows as he floated previous the flight deck. Watching intently from inside, an admiring Model declined the provide.

Video Credit score: Smithsonian Channel

Additionally watching intently, digital camera in hand, was STS-41B Pilot Robert “Hoot” Gibson, the one that snapped the singular {photograph} which might make historical past as one of many high 5 most-requested photos from NASA. In an interview for the Smithsonian in 2001, he recalled the astonishing sight of McCandless flying the MMU.

“Bruce first did a few transient take a look at flights within the cargo bay, staying very shut in case something ought to go unsuitable,” Gibson stated. “As we had been approaching dawn on certainly one of our daylight passes, he was cleared to make the interpretation out to 300 toes from the shuttle.”

Robert “Hoot” Gibson acquired the pictures of McCandless’ first flight with the Manned Maneuvering Unit (MMU) in February 1984. Picture Credit score: NASA

Grabbing his Hasselblad digital camera, Gibson started taking pictures body after body. Since Challenger’s orientation was 30 levels off-vertical, McCandless appeared at an analogous angle with respect to Earth’s horizon. Gibson knew that his photos may simply make the quilt of Aviation Week—they really made two—and remembered taking a number of gentle settings and tweaking the main focus a number of occasions earlier than squeezing the button.

The well-known shot would come to be generally known as “Backpacking” and even years later, McCandless saved a goofy model in his dwelling, wherein his grown daughter poked her head by means of the cut-out visor in a life-size replica at a Seattle, Wash., museum. In 2005, McCandless defined that what he favored most in regards to the picture was its lack of identification; together with his solar visor closed, it was not possible to see his face, “and meaning it may very well be anyone on the market…kind of a illustration, not of Bruce McCandless, however mankind.”

In Reminiscence of Bruce McCandless (1937-2017)

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