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New photo voltaic sail expertise to launch on Rocket Lab flight

April 23, 2024
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New photo voltaic sail expertise to launch on Rocket Lab flight
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A possible new technique to journey via area is ready to launch aboard Rocket Lab’s Electron rocket from Launch Advanced 1 situated on New Zealand’s Mahia Peninsula.

The mission, named “Starting of the Swarm,” will launch two payloads right into a Solar-synchronous orbit. The launch is at present scheduled for April 23, with liftoff deliberate for 23:00 UTC.

One of many two payloads aboard the mission is NASA’s Superior Composite Photo voltaic Sail System (ACS3). The objective is to check a brand new composite that may be folded up inside one thing as small as a CubeSat and nonetheless deploy and stay inflexible as soon as in area.

For this check, the photo voltaic sail is designed to suit inside a 12-unit (12U) CubeSat, which measures roughly 23 by 23 by 34 centimeters (9 by 9 by 13 inches). That is akin to the scale of a microwave.

A photo voltaic sail includes deploying a big metallic sheet that acts just like the sail on a sailboat. Much like a ship, it makes use of a growth to increase the sails. Fairly than utilizing chemical or electrical propulsion, these sails use daylight and photo voltaic wind to assist push a spacecraft or satellite tv for pc.

For this mission, flying the sail is goal quantity two. The primary goal is to unfold the complete sail in roughly 25 minutes and see how properly it holds up.

Render of the ACS3 photo voltaic sail in orbit. (Credit score: NASA)

That is the place a brand-new composite growth is available in.

Johnny Fernandez at NASA’s Langley Analysis Middle instructed NSF in an interview that whereas extendable growth expertise has been round for fairly some time, it’s only now {that a} small satellite tv for pc deployment possibility, produced from a polymer materials enhanced with carbon fiber, turns into potential.

“By going ultra-thin on the fabric nowadays, we are able to use laminates [and] multi-layer composites that weren’t potential ten or 15 years in the past,” Fernandez mentioned.

The composite growth materials that’s being examined on ACS3. (Credit score: NASA)

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Whereas foldable booms have been used way back to the Viking Mars lander within the Nineteen Seventies, they have been primarily manufactured from steel. That brought about an issue after they expertise extended publicity to the solar.

“The appliance of a metallic model has limitations with thermal growth,” Fernandez famous. “It could deform like a taco-shaped construction.”

The identical concern got here into play when designing the NEA Scout mission, which flew aboard Artemis 1 however by no means made contact with floor controllers post-launch.

“Langley had seemed on the structural stability, and after we seemed on the thermal properties, it grew to become clear that the booms would slowly deform making it unflyable, in order that rapidly became a unique examine to look into mitigation opening,” Fernandez mentioned.

One other problem arose when taking a look at how the booms have been prolonged. Fernandez famous that missions like NEA Scout had a membrane break up into 4, which uncovered the metallic booms that might deform.

Groups work on the ACS3 photo voltaic sail, open with the brand new composite booms. (Credit score: NASA)

That problem led to the change to a single membrane. The problem then grew to become the place to put the booms and what materials to make use of.

“We needed to go from 1 / 4 configuration to a single sq. to place the booms behind with the sail which can act as a solar shade,” Fernandez mentioned. “That sparked curiosity to seek out thermally secure variations of these booms.”

Upon reaching its deliberate orbit, ACS3 will deploy photo voltaic cells, adopted by the sail utilizing the 4 new composite booms over the course of 25 minutes. The speed of deployment might be monitored by a number of cameras to search for effectivity and the way properly the form of the photo voltaic sail is maintained.

Animation of the deployment sequence of ACS3. (Credit score: NASA)

As soon as unfurled, the square-shaped sail will measure roughly 9 meters (30 ft) per facet.

That form will proceed to be monitored as testing begins on utilizing the sail itself.

“If we’re in a position to deploy and rigidity that membrane and get that digital camera knowledge in the course of the occasion, that’s already successful,” Fernandez mentioned. “The second goal is to make use of it.”

One other merchandise they needed to overcome was the deployment mechanism inside such a small CubeSat.

Consequently, this may solely be a 40-percent scale prototype of what NASA plans to make use of sooner or later.

“It’s a check of a bigger scale system, so we needed to check the identical sort of supplies that the bigger growth buildings are imagined to be utilizing by utilizing those self same supplies to suit into that CubeSat,” Fernandez famous. “We’re actually near the restrict of that expertise.”

Groups work on the CubeSat from which ACS3 will deploy. (Credit score: NASA)

He talked about that work is underway on variations six occasions as massive as ACS3, and that the sail staff is partnering with groups from DLR, the German area company, to work on the bodily deployment mechanism.

In response to Fernandez, the expertise is now already in use within the industrial sector, together with licensing the growth for deployable communications antennae. Nonetheless, he says NASA has a whole lot of curiosity within the materials, particularly relating to the Artemis lunar program.

“[NASA] is utilizing the identical sort of curler buildings to deploy towers on the floor of the moon, together with photo voltaic panels or deployable antennas to speak with [the] lunar gateway,” Fernandez mentioned.

The parabolic dishes and reflectors being checked out for the Moon at present use mesh, which Fernandez says creates its personal issues.

“Mesh reflectors are liable to mud points on the Moon, so we needed a stable floor, like a dish right here on Earth…as an alternative making a parabolic dish that folds like an umbrella,” Fernandez mentioned.

Having examined the supplies on parabolic microgravity flights, the staff is partnering with companies and academia to make this mission profitable.

Render of the ACS3 photo voltaic sail absolutely unfurled in orbit. (Credit score: NASA)

Additionally alongside for the trip on this mission is the New area Earth Remark Satellite tv for pc 1 (NeonSat-1). Developed by the Satellite tv for pc Expertise Analysis Middle (SaTReC) on the Korea Superior Institute of Science and Expertise (KAIST), Korea’s main science and expertise institute, the high-resolution optical satellite tv for pc might be deployed as a expertise demonstration for a deliberate future Earth statement constellation.

If all goes properly with this prototype flight, KAIST plans to mass-produce ten extra satellites, bringing the entire constellation to 11. The plan is to have all satellites in orbit by 2027.

Each satellites will trip aboard Rocket Lab’s Electron rocket. Flying on the corporate’s fifth mission of 2024, the 9 Rutherford engines on the primary stage together with the vacuum-optimized model of Rutherford will deal with many of the heavy lifting.

Electron’s payload fairing after encapsulating the NEOSAT-1 and ACS3 payloads. (Credit score: Rocket Lab)

This mission contains a further third stage, referred to as a kick stage. This makes use of a Curie engine which may be ignited a number of occasions to assist elevate and circularize orbits.

Rocket Lab notes that this mission is exclusive, in that it’s going to place two totally different spacecraft in very totally different orbits. So for this flight, the kick stage will full 4 totally different burns, together with a last burn to hurry up its harmful reentry post-satellite deployment.

NEONSAT-1 might be deployed right into a 520-kilometer (323-mile) round Earth orbit inclined 97 levels roughly 50 minutes after launch.

The second payload, ACS3, might be deployed right into a 1,000-kilometer (621-mile) round Earth orbit additionally inclined 97 levels. This deployment is anticipated to happen an hour and 45 minutes into the mission.

(Lead picture: Groups work on NEONSAT-1 earlier than launch. Credit score: Rocket Lab)



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